Absolute Maximum Ratings
Specifications that, if exceeded, could cause permanent damage to the converter. These are not continuous ratings, and proper operation is not implied.
That part of a distributed power system that converts the AC line voltage to a semiregulated DC voltage level. Typically, the AC front-end will provide power factor correction and a universal (~85VAC to 265VAC) AC input. the output of an AC front-end is normally 350VDC to 400VDC. See Power Factor Correction.
Operating a converter under controlled conditions for a predetermined time in order to screen out failures. See Burn-in.
An operating environment in which the air surrounding a power system has sufficient mass and flow to prevent heat regeneration and subsequent thermal runaway because of the heat dissipated by the power modules.
The product of input RMS voltage times input RMS current. In AC input, switch-mode power systems, where the input current is distorted, high RMS values result in high apparent power.
(British Approvals Board for Telecommunications) An independent organization that has approval authority for telecommunications equipment sold into the UK market. BABT grants approvals and accredits testing laboratories.
A type of input line filter often used within power systems/converters that includes a differential wound transformer. Balun filters present a low impedance to differential mode signals and a high impedance to common mode signals.
A substrate to which circuit components are mounted or, a metal plate to which the power converter is attached. Normally used to draw heat away from critical circuit components. See Heat Sink.
Base Plate Temperature
See Case Temperature.
A subsystem for electronic equipment that provides power in the event of input power loss. Battery backed systems are a common application area for DC/DC converters and UPS (uninterruptible power supplies).
A resistor added to a circuit to provide a path for current drain. Typically used to insure capacitors discharge when a circuit is turned off. Bleeder resistors are often used in AC-input filter circuits.
A component used in the winding of transformers and inductors. The bobbin provides a physical frame that supports the transformer/inductor windings. Fabricated from nonconductive materials, the bobbin also keeps the windings isolated from the core.
A basic switching converter topology in which an input inductor is used to store energy. This energy is transferred to the output when the shunt switch is turned off. The boost regulator will take an unregulated input voltage, and produce a higher, regulated output voltage. See Buck Regulator, Bridge Converter, Flyback Converter, Forward Converter, Push-Pull Converter, and Resonant Converter.
The maximum AC or DC voltage that can be applied from the input to output (or chassis) or output to output of a power converter without causing damage.
A switching converter topology that employs four switching elements (full bridge) or two switching elements (half bridge). This topology is more often used in off-line supplies than DC/DC converters. Bridge converters provide high output power and low ripple, but are significantly more complex than other types of converter topologies and thus are more expensive and prone to failure. See Boost Regulator, Buck Regulator, Flyback Converter, Forward Converter, Push-Pull Converter, and Resonant Converter.
A reduction or sag in the AC power line. AC input power systems must be protected against input line sags (by extended input ranges or hold-up time) to avoid inadvertent shutdown.
(British Standards Institution) An organization that develops standards and test products/systems for compliance. An organization associated with B.S.I. called Technical Help to Exporters (T.H.E.) provides reference material on world wide standards.
A basic switching converter topology, in which a series switch chops the input voltage and applies the pulses to an averaging LC filter. The buck regulator will only produce an output voltage that is lower than the input voltage level. See Boost Regulator, Bridge Converter, Flyback Converter, Forward Converter, Push-Pull Converter, and Resonant Converter.
See Flyback Converter.
See Forward Converter.
The operation of newly manufactured power converters for a period of time prior to shipment. The intent is to stabilize the converter and eliminate infant mortality by aging the device. The time period and conditions (input power cycling, load switching, temperature, etc.) will vary from vendor to vendor. However, the less stringent the conditions, the less likely it is that potential problems will be caught by the vendor.
(Canadian Standards Association) An independent organization that establishes and tests safety standards for electronic components and systems for the Canadian marketplace.
The temperature of the case when the converter (and surrounding system) are operating normally. Often used as a specification for DC/DC converters with extended temperature ranges, case temperature is at times referred to as base plate temperature.
(Comite pour European de Normalisation Electronic (European Commitee for Electrotechnical Standardization)) A technical committee that recommends standards for adoption by the European Community (EC). These standards (referred to in the applicable EC directive issued by the committee) cover EMI/RFI interference, intrinsic safety, immunity, etc.
(Cubic Feet per Minute) A measure of the volume of air flowing in a system. See LFM.
An isolated output section of a power system. A channel may consist of one or more outputs.
The voltage potential of the chassis or enclosure surrounding a power system.
See Ground Loop.
The shortest distance (through air) separating two conductors or circuit components. See Creepage Distance.
Timing pulses used within a system or circuit to synchronize the operation of components. In a power converter, these pulses are generated by the pulse width modulation (PWM) chips.
A conductive path used as a return for two or more circuits. Common is often used interchangeably with ground, which is not technically correct unless it is connected to earth. See Ground.
Common Mode Noise
Noise component common to both power system output and return lines with respect to input common.
The DC output voltage of a constant current power converter.
The transfer of heat through a solid material. Used to cool a power converter by adding a heat sink or attaching the module to the system chassis. This effectively increases the module case surface area, lowering the case thermal resistance. Thermal resistance is proportional to the resistivity and length of a material and inversely proportional to its surface area. See Cooling, Convection Cooling, Free Convection and Forced Air Cooling.
A power converter that regulates its output current to within a specified range regardless of changes in output load, input line and ambient temperature.
A power converter that regulates its output voltage to within a specified range regardless of changes in output load, input line and ambient temperature.
See Six-Sided Shielding.
The transfer of heat via a fluid motion (typically air). In distributed power systems this is accomplished by the movement of air over the module or heatsink surface. See Cooling, Conduction Cooling, Free Convection and Forced Air Cooling.
The transfer of heat from a power system into the ambient air mass surrounding the system. See Convection Cooling, Conduction Cooling, Free Convection and Forced Air Cooling.
The shortest distance between two conductors (typically, one primary, one secondary).
The ratio of peak to RMS value of an AC waveform. For a pure sinusoidal waveform, this value is 1.414. Crest factor was once used to approximate the current stress in an AC mains circuit. Today, the use of power factor is more common. See Power Factor.
For a multiple output power converter, the change in voltage on one output (expressed as a percent) caused by a load change on another output.
A circuit that crowbars or rapidly shuts down a power converter’s output if a preset voltage level is exceeded. The circuit places a low resistance shunt across the output when an overvoltage condition exists. (For non-isolated converters with a crowbar output over voltage protection circuit, a fuse must always be used in the input lines.)
A variation of the “buck-boost” converter that produces very low output ripple. Used primarily in applications that do not require input to output isolation. See Flyback Converter.
See Foldback Current Limiting.
A feature that protects the power converter (or load) from damage under overload conditions. The maximum power converter output current is automatically limited to a predetermined, safe value. If the converter is specified for auto restart, normal operation is automatically restored when the overload condition is removed. See Foldback Current Limiting and Current Limit Knee.
Current Mode Control
A control method used with switching converter topologies. A dual loop control circuit–a current loop within a voltage loop–adjusts the PWM operation in response to a measured output current and output voltage.
Multiple power converters are often connected redundantly (to increase system reliability) or in parallel (to increase system power). When connected in this way, their outputs are strapped together and each power converter supplies approximately an equal “share” of the load current. Current sharing can be achieved with external passive circuits (by synchronizing multiple converters and trimming their outputs to within a tight error band) or active circuits (converters that feature internal circuits to monitor and adjust output load current). The most popular redundant topology is the “N+1” circuit. See Master/Slave Operation, N+1 and Dual-Redundant.
(Decibel) Logarithmic gain unit. Derived by the equation: dB = 20 Log (V2/V1)
For a power converter, the specified reduction in output power required for operation at elevated temperatures. The most common operating temperature range specified for commercial grade converters is 0°C to +70°C without derating. See Cooling, Convection Cooling, Conduction Cooling, Free Convection and Forced Air Cooling.
A material used to prevent two points in an electrical circuit from becoming conductively connected. Sometimes referred to as a dielectric barrier.
The maximum voltage an insulating material can withstand before breaking down (suffering punch through Voltage or arcing). See Breakdown Voltage and High Potential Test.
Differential Mode Noise
The noise component measured between two points with respect to a common point (minus common mode noise).
The difference in voltage levels measured at two points. The measurement is made with respect to a common reference point.
A system level architecture in which power converters operating off an intermediate power bus (i.e. 24 or 48 VDC) provide localized power (and various voltage levels) to individual subassemblies and/or components. The type of power distribution system used is highly dependent upon the needs of a particular application.
The change in the output voltage of a power converter over a specified period of time. All other operating parameters (load, line, etc.) are assumed to be held constant. Often specified as starting after a warm-up period.
A topology that provides full power system redundancy. Sometimes referred to as a “100% redundant” system, the circuit consists of two complete power systems connected in parallel to the load. One system supplies all the load current, while the second power system runs “cool” (disconnected from the load via oring diodes). If the “hot” power system fails, the oring diodes forward bias and the second power system starts to supply full load current. While expensive, the dual redundant system allows separate input power sources to be used. See Master/Slave Operation and N+1.
The ratio of “on” time to “off” time for an electronic component or signal. In a power system duty cycle is typically used in reference to the semiconductor switch (in PWM controlled systems) or clock signal.
An output load that changes rapidly. Normally specified as a load change value as well as a rate of change.
Dynamic Response (Transient Response)
The output overshoot/undershoot that occurs when the output load of a power converter is turned on/off or abruptly changed. This overshoot/undershoot gives the high frequency output impedance of the converter. See Output Impedance.
The ratio of total output power to input power expressed as a percentage. Derived by the equation:
Efficiency(%) = (Output Power / Input Power) * 100
Efficiency is normally measured at full rated output power and nominal input line conditions at room temperature.
EMI – Conducted
(Electromagnetic interference) Noise generated by a power system (typically by the switching action of the more popular power converter topologies) and reflected back onto the input power bus. Acceptable limits for conducted EMI are set by various agencies (FCC, VDE, etc.). Switch-mode power converters typically include input filters to reduce noise to within agency limits.
EMI – Radiated
(Electromagnetic interference) Noise generated by a power system (typically by the switching action of the more popular power converter topologies) and emitted into the area surrounding a power system. Radiated EMI, consisting of broadband radio frequencies and narrow band emissions is set by various agencies (FCC, VDE, etc.) and is controlled by shielding.
An operational or differential amplifier used in the control feedback loop of a power converter. The amplifier produces an error voltage when the sensed output (tapped off a voltage divider network) differs from a reference voltage. This error voltage is used to adjust the operation of the PWM so as to correct the sensed output voltage. Sometimes called a reference amplifier.
(Electrostatic discharge) The current produced by two objects having a static charge when they are brought close enough to produce an arc or discharge.
(Equivalent Series Inductance) The inductance in series with an “ideal” capacitor. ESL sources could include terminals, electrodes, etc.
(Equivalent Series Resistance) The resistance in series with an “ideal” capacitor. ESR sources include lead resistance, terminal losses, etc. ESR is an important specification for high frequency applications.
The reason for which a converter either does not meet or stops meeting its specified parameters.
An electrostatic shield that reduces coupling capacitance in transformers. The shield, which reduces output common mode noise, is placed between the primary and secondary windings of a transformer and connected to either input or output common.
Fault Mode Current
The input current drawn by a power converter when the output is shorted.
A power system configuration optimized for continuing operation without shutdown. Typically involves the use of a redundant topology (i.e. N+1, etc.) and the ability to remove and replace power modules without disturbing system operation (hot-plug capability). Thus, the failure of any one power module will not cause a system failure or shutdown.
The process of returning a portion of the output signal of a system to its input.
A method of improving line regulation by directly sensing the input voltage of the power converter. See Line Regulation.
A transformer in which part of the core is driven into saturation by a resonant tank circuit. The output of the transformer, taken from the saturated portion, is relatively immune to variations in input voltage. Used in ferroresonant power converters.
An alarm or status signal generated by a power system. Typical, would be a front panel LED that indicates “Power Good.” “Power On,” “Overtemperature,” etc. or output logic signals (normally TTL/CMOS compatible).
A converter output that is ungrounded and not referenced to another output. Typically, floating outputs are fully isolated and may be referenced positive or negative by the user. Outputs that are not floating share a common return and as such, are referenced to one another.
The off time (flyback) during which power is transferred to the output of the primary switch. This technique is cost effective because of the minimum number of components required. See Boost Regulator, Buck Regulator, Bridge Converter, Forward Converter, Push-Pull Converter and Resonant Converter.
Foldback Current Limiting
A power converter protection technique. The circuit is protected under overload conditions by reducing the output current as the load approaches short circuit. This minimizes internal power dissipation under short circuit conditions. See Current Limiting and Current Limit Knee.
Forced Air Cooling
The use of a fan (or other air moving equipment) within a (sub)system to move air across heat producing components in order to reduce the ambient temperature. See Convection Cooling, Free Convection and Forced Convection.
An operating environment in which air movement induced by a fan, blower, etc. is used to maintain power modules within operating limits. See Convection Cooling, Free Convection, and Forced Air Cooling.
Also called a “Buck-Derived” converter, this topology, like the flyback converter, typically uses a single transistor switch. Unlike the flyback converter, energy is transferred to the transformer secondary while the transistor switch is “on,” and stored in an output inductor. See Boost Regulator, Buck Regulator, Bridge Converter, Flyback Converter, Push-Pull Converter and Resonant Converter.
An operating environment in which the natural movement of air (unassisted by fans or blowers) is sufficient to maintain the power module within its operating limits. Also called “natural convection.” See Convection Cooling, Forced Air Cooling and Forced Convection.
Full Bridge Converter
A converter topology that typically operates as a forward converter but uses a bridge circuit, consisting of four switching transistors, to drive the transformer primary. See Bridge Converter.
The maximum value of output load specified for a converter under nominal operating conditions.
Full Wave Rectifier
A circuit (bridged or center tapped) that rectifies both halves of an AC waveform.
Two circuits which have very high resistance (several gigaohms) are considered to be “galvanically isolated” from each other. Galvanic isolation (separation) is achieved by using a transformer, opto-coupler, etc.
An electrical connection that is made to earth (or to some conductor that is connected to earth). A power converter “common” is not actually ground unless it is somehow connected to earth. See Common.
A condition caused when two or more system components share a common electrical ground line. A ground loop is unintentionally induced, causing unwanted voltage levels.
A conductive layer on the printed circuit board upon which a power converter is mounted that is at ground potential. Primarily used to shield system components from possible RFI noise generated by the power converter.
Half Bridge Converter
A converter topology that typically operates as a forward converter but uses a bridge circuit, consisting of two switching transistors, to drive the transformer primary. See Bridge Converter.
Half Wave Rectifier
A single diode circuit that rectifies one-half of an AC waveform.
For sinusoidal AC current waveforms, the distortion characterized by the presence of multiple harmonics of the fundamental frequency. This distortion is caused by the switching action of the power converter.
The flow rate of heat across or through a material. Typically given in units of W/cm2.
The increase in component/subassembly temperature caused by self-heating or heat absorption.
A metal plate, thermally conductive potting material, extrusion, case, etc. that is used to transfer heat away from sensitive components and/or circuits. See Base Plate.
Average temperature of a heatsink attached to a power system module during normal operation. Typically, the heatsink temperature will be lower than the baseplate (or case) temperature.
An operating mode triggered by an output fault condition (short-circuit) in which the converter cycles on and off. The duty cycle of on time to off time maintains the internal power dissipation at a safe level until the fault condition is corrected.
The maximum value of input line voltage specified for normal converter operation. See also Low Line and Input Voltage Range.
High Potential Test
(Hi-Pot Test) A test used to determine whether a converter passes its minimum breakdown isolation voltage specification. See Breakdown Voltage.
A capacitor added to the input of a distributed power system. This capacitor is intended to “hold-up” or maintain the input voltage to the power system in the event a fault causes a momentary loss of the input bus voltage.
The period of time that a converter output will remain operating within specification following the loss of input power. This is a more common specification for AC/DC supplies.
The ability to insert or remove a power converter from a system while the system is powered and operating. Power converters must be specifically designed to allow this without disturbing other modules or subassemblies connected to the system power bus. Often used in redundant power systems to achieve fault tolerant operation.
(International Electrotechnical Commission) An organization based in Switzerland that sets standards for electronic products and components. IEC does not conduct any testing, however, their standards have been adopted by many of the national safety/standards agencies.
See Logic Inhibit/Enable.
The current drawn from the input power bus by a power converter when operating under nominal conditions.
Input Line Filter
A low-pass or band-reject filter on the power converter input (internal or external) that attenuates noise introduced into the power bus from the power converter. See Balun Filter and Pi Filter.
Input Reflected Ripple Current
The AC component (typically generated by the switching circuit) measured at the input of a power converter. Given as a peak on the power bus. See Balun Filter and Pi Filter.
A spike or step change in the input line to a power converter. Input transient protection circuits are used to shield sensitive components (such as the MOV, high-voltage zener diode, etc.) from possible damage due to transients.
Input Voltage Range
The minimum and maximum input voltage limits within which a power converter will operate to specifications. Often given as a ratio of high line to low line (i.e. a range of 9VDC to 18VDC is 2:1).
The maximum, instantaneous input current drawn by a power converter at turn on. Also called input surge current. (Typically the charging current of the input capacitance.)
Inrush Current Limiter
A protection circuit that limits the current a power system draws at turn on.
A non-conductive material used to protect and separate electronic components or circuits.
The resistance offered by an insulating material to current flow.
The power dissipated (as heat) within the power converter during normal operation. Primarily a function of the power handling capability and efficiency of the power converter. Internal power dissipation is normally given as a maximum specification that cannot be exceeded without risking damage to the power converter.
A power conversion circuit that converts DC power to AC power.
The electrical separation between the input and output of a power converter. Normally determined by transformer characteristics and component spacing, isolation is specified in values of resistance (typically megohms) and capacitance (typically picofarads).
The maximum voltage (AC or DC) that can be continuously applied between isolated circuits without a break-down occurring. On converters, this is normally specified as input-output or input-case isolation. Minimum isolation voltage levels must be maintained to meet most safety regulations. See Breakdown Voltage, High Potential Test and Isolation.
A low-pass input filter consisting of a series inductor and a parallel capacitor (series and parallel being referenced to the input). Used in power converters to reduce input reflected ripple current.
The current flowing from input to output or input to case of an isolated power converter at a specified voltage level.
(Linear Feet per Minute) A measure of the velocity of air. Used in distributed power systems to give the air flow over a baseplate or heatsink surface area. LFM is equal to m/s multiplied by 196.8.
A reliability test in which a power system is operated (typically under accelerated conditions) over some period of time in order to approximate its life expectancy.
The bus used to deliver power to the input (terminals, pins, etc.) of a power converter. See Bus, High Line, Mains and Low Line.
The percentage change in output voltage caused by varying the input voltage over a specified range (with output load, temperature, etc. remaining constant).
The AC input voltage (off the mains) to a power subsystem.
A power supply regulation technique in which the regulating device (typically a transistor) is placed in series or parallel with the load. Voltage variations across the load are controlled by changing the effective resistance of the regulating device to dissipate unused power. See Series Regulator, Shunt Regulator and Post Regulation.
The electronic components or circuitry connected to the outputs pins of a power system. The characteristics (resistance, reactance, etc.) of the load determine the amount of power drawn from the power system.
The placement of filter components (typically µF capacitors) at the power terminals of the load in order to reduce noise.
The change in the output voltage of a power converter (expressed as a percentage) caused by varying the output load over a specified range (with input line, temperature, etc. remaining constant).
See Current Sharing.
Using the output terminals of the power converter to provide feedback to voltage regulation circuits. See Remote Sensing.
A signal (typically TTL/CMOS compatible) used to turn a power converter output on/off. Also called a remote on/off.
Long Term Stability
The change in output voltage of a power system over time with all other factors (line, load, temp, etc.) remaining constant. Expressed as a percent, the output change is primarily due to component aging.
The minimum value of input line voltage specified for normal converter operation. See High Line and Input Voltage Range.
Adjusting the output of a power converter up and down (typically by 5%) to test system performance. Generally used to verify the resilience of a system to fluctuations in supply voltage.
The highest amount of output load allowable under the continuous operating specifications of a power converter.
Maximum Operating Temperature
The maximum temperature at which a power converter will start and operate to within specified operating parameters. Typically specified as either ambient or case.
Standards published by the US government that specify operating, test and environmental standards for equipment to be used in military/aerospace applications.
The minimum amount of output load required by a power converter to maintain normal continuous operating specifications. Usually associated with PWM (Pulse Width Modulation) controlled power converters.
Minimum Operating Temperature
The minimum temperature at which a power converter will start and operate to within specified operating parameters. Typically specified as either ambient or case.
An encapsulated power converter.
(Mean Time Between Failure (MTBF)) A unit of measure, expressed in hours, that gives the relative reliability of a converter. MTBF data is based upon actual operating data (demonstrated) or derived per the conditions of MIL-HDBK-217F (calculated).
A power system topology used to achieve high reliability levels through system redundancy. The circuit consists of a number of power converters connected in parallel, sharing the power drawn by the system load. One more power converter than is necessary to provide full load current is used (i.e. for a 400W load, three 200W converters are used). Thus, if any single power converter fails, the remaining modules will continue to supply current to the load. See Master/Slave Operation and Dual- Redundant.
An “N+1” redundant circuit in which more than one extra power converter is used (i.e. N+2, N+3, …N+x).
No Load Voltage
The voltage level present at the output pins of a power converter when 0% load is applied.
Unwanted variations in the power converter output that are unrelated to the switching frequency. Normally called “Ripple and Noise” and given as peak to peak value with a specified bandwidth. See EMI – Conducted, EMI – Radiated, Ripple and Noise and Periodic and Random Deviation.
An ideal value that is used as a reference point.
Off Line Power Supply
A power supply (linear or switching) that operates directly off the AC line. The input voltage is rectified and filtered prior to any isolation transformer.
The range of temperatures over which a power system can be operated safely to within specified limits. Range normally specified as ambient, however, at times case or baseplate temperature are also sued.
Diodes that isolate a faulty power converter from the load and other power converters. Typically, these diodes are used external of a power converter